How does the ultrasonic sealing technology work, and what are its benefits?

Ultrasonic sealing technology uses high-frequency vibrations to create a strong bond between the tube materials. This method ensures a clear and stable seal without deformation, which is crucial for maintaining the integrity and appearance of the sealed product. The technology also reduces the risk of leaks and contamination, enhancing product safety and quality.

What is the advantage of the digital automatic ultrasonic frequency tracking electric box?

The digital automatic ultrasonic frequency tracking electric box is designed to eliminate manual frequency adjustments, reducing the potential for human error and increasing the efficiency of the sealing process. It also includes an automatic power compensation function that maintains consistent machine performance over time, regardless of the material or size of the hose being sealed.

Tube Filling Sealing Machine

Efficient and Reliable Tube Filling and Sealing

Our semi-automatic tube filling and sealing machine is engineered for precision and efficiency in various industries including pharmaceuticals, foodstuffs, cosmetics, and daily chemicals. It is designed to handle a wide range of pasty and viscous fluids, ensuring high standards of hygiene and cleanliness with stainless steel construction. The machine's compact design and touch screen PLC control system offer a user-friendly interface for non-touch operations, making it a reliable choice for high-volume production.

Materials Handled

Pasty and Viscous Fluids

Sealing Technology

Ultrasonic Wave Sealing

Filling Accuracy

± 1%

Stainless Steel Grade

304

Why Choose Our Semi-automatic Tube Filling and Sealing Machine?

This semi-automatic tube filling and sealing machine is designed to accommodate a variety of pasty and viscous fluids, ensuring efficient filling into plastic and composite metal tubes. The machine's ultrasonic sealing technology provides a stable and lasting seal, with a clear sealing line that remains undeformed. The operation is streamlined with manual tube dropping, automated alignment, filling, sealing, coding, and trimming, enhancing both speed and convenience.

The machine's independently developed digital automatic ultrasonic frequency tracking electric box eliminates manual frequency adjustments and includes an automatic power compensation function, ensuring consistent performance over extended periods. The power can be adjusted automatically based on the hose material and size, resulting in stable operation and a longer service life compared to standard electric boxes.

Made from 304 stainless steel, the machine offers excellent corrosion resistance and is suitable for use in environments with exposure to acids and alkalis. The use of Japanese Panasonic's highly sensitive benchmarking electric eye, in conjunction with a stepping motor, ensures fast and accurate benchmarking, contributing to the overall precision and reliability of the machine.

Ultrasonic wave sealing for clear, stable seals.
Automated processes for efficiency and convenience.
Digital automatic frequency tracking for consistent performance.
304 stainless steel construction for durability and hygiene.

Key Technical Features

STEP 1

Ultrasonic Wave Sealing

The machine uses ultrasonic wave technology to calculate and execute sealing, ensuring a stable and lasting seal with a clear line that does not deform.

STEP 2

Digital Automatic Ultrasonic Frequency Tracking

The independently developed digital automatic ultrasonic frequency tracking electric box eliminates the need for manual frequency adjustments and includes an automatic power compensation function, which maintains machine power over long service times.

STEP 3

PLC Touch Screen Control

The machine is equipped with a PLC touch screen control system, making operation intuitive and user-friendly.

STEP 4

304 Stainless Steel Construction

The entire machine is made of 304 stainless steel, providing excellent corrosion resistance and acid/alkali resistance, suitable for hygienic applications.

Technical Specifications

Technical Parameters
Production capacity	8-12pcs/min
Tube size	Dia.12-50mm,height 50-220mm
Filling volume	A.6-60ml,B.10-120ml,C.25-250ml,D.50-500ml
Filling accuracy	+1%
Rejection rate	<1%
Filling method	Pneumatic piston pump
Hopper	With mixer and heater(optional)
Hopper volume	35 L(can be customized)
Power	2Kw
Ultrasonic frequency	20kHz
Station qty	One
Suitable tube	Single tube
Tube material	Plastic composite pipe, aluminum plastic pipe
Automatic identification system	No pipe, no tail sealing
Compressed air	0.6MPa
Dimension	86(L) x 65(W) x155(H) cm
Net weight	130kgs
General power supply	AC 220V/110V(Optional), Single phase,Globally customized